Manufacturing

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Expert Aluminium Manufacturing

At Alu Door & Window Centre, we have a dedicated team united by a shared passion for excellence and a commitment to customer satisfaction. From our knowledgeable assessors who guide you through the selection process to our onsite management ensuring smooth project execution, each member plays a vital role in delivering superior service and results.

Behind the scenes, our manufacturing staff brings your vision to life with precision and skill, while our management provides oversight and leadership across all functions. With years of collective experience and a reputation for reliability, our team is proud to be the driving force behind our success. We prioritise open communication, transparency, and accountability in every interaction, ensuring that your experience with us is seamless and stress-free from beginning to end.

Get to know the faces behind the name and trust us to deliver excellence in aluminium window and door solutions with a personal touch.

Why is Aluminium the Right Choice?

As you embark on the journey of renovating or building a new residence, selecting the right materials is crucial to achieving both style and functionality. Discover why aluminium is the preferred choice for homeowners seeking durability, versatility, and sustainability in their window and door solutions. Whether you prioritise aesthetics, energy efficiency, or peace of mind, our guide will equip you with the knowledge you need to make informed decisions and create the perfect living space for you and your family.

1. Slim & Stylish

Aluminum’s unique combination of strength and lightness allows for the creation of slim, elegant frames that offer a contemporary aesthetic for modern homes. These frames provide maximum visibility, allowing abundant natural light to flood into your living spaces, enhancing the ambiance and sense of openness within your home.

2. Strong & Secure

Aluminium’s inherent strength makes it an ideal choice for enhancing home security. Aluminium frames offer exceptional resistance to impact and intrusion, providing peace of mind for homeowners concerned about safety. When combined with high-quality locking mechanisms and advanced security features, aluminium doors and windows create a formidable barrier against potential threats.

3. Impressive Insulation

The innovative design of aluminum frames incorporates thermal breaks, engineered gaps that prevent heat transfer, thus improving energy efficiency and insulation. This feature helps to keep your home comfortable year-round by minimizing heat loss in winter and heat gain in summer. Additionally, aluminum’s inherent stability ensures that frames maintain their shape and integrity over time, contributing to long-term energy savings and climate control.

4. Flexible Functionality

The versatility of aluminum allows for a wide range of design options to suit your specific needs and preferences. Whether you prefer the seamless operation of bi-fold doors or the space-saving convenience of sliding doors, aluminum frames can accommodate various styles and configurations to optimise functionality and aesthetic appeal. Furthermore, customisation options such as door orientation, panel configuration, and hardware selection to ensure that your doors and windows are tailored to your unique lifestyle and space requirements.

5. Long-lasting Luxury

Aluminium’s durability and resistance to corrosion, warping, and rotting make it a long-lasting choice for window and door frames. With a wide selection of finishes, including durable powder coatings available in numerous colours and textures, aluminium frames offer enduring beauty that withstands the test of time.

6. Low Maintenance

One of the key advantages of aluminium windows and doors is their low maintenance requirements. Thanks to aluminium’s natural resistance to corrosion and wear, these fixtures remain virtually impervious to rust and deterioration. Routine cleaning with mild soap and water is all that’s needed to keep aluminium frames looking their best, ensuring hassle-free upkeep and long-term performance without the need for costly or time-consuming maintenance tasks.

7. Enhanced Security

As a recyclable material, aluminium is an environmentally responsible choice for window and door frames. The recyclability of aluminium allows for the conservation of natural resources and the reduction of energy consumption and greenhouse gas emissions associated with manufacturing. By opting for aluminium frames, homeowners contribute to a more sustainable future by supporting a closed-loop recycling system where aluminium can be infinitely recycled without compromising its quality or performance characteristics.

8. Sustainability

As a recyclable material, aluminium is an environmentally responsible choice for window and door frames. The recyclability of aluminium allows for the conservation of natural resources and the reduction of energy consumption and greenhouse gas emissions associated with manufacturing.

By opting for aluminium frames, homeowners contribute to a more sustainable future by supporting a closed-loop recycling system where aluminium can be infinitely recycled without compromising its quality or performance characteristics.

How Aluminium Windows and Doors Are Manufactured

When considering aluminium windows and doors for your home, understanding the meticulous manufacturing process can help explain their exceptional strength, insulation, and durability.

The Extrusion Process

It all begins with extrusion. This process involves taking a raw piece of aluminium, known as a billet, and heating it before pressing it through a die. This transforms the raw aluminium into specific shapes required for windows and doors. The extrusion process is crucial for creating robust and precisely-shaped frames.

Shaping and Testing

Once extrusion is complete, the aluminium is shaped further by passing it through a die and subjecting it to a series of tests. These tests ensure the aluminium achieves its desired form and structural integrity. The result is a frame that boasts incredible strength and longevity.

Surface Treatment and Coating

After shaping, the frames undergo a thorough cleaning to prepare them for surface treatment. This involves placing them in a powder coating booth where they are coated to achieve the desired finish. This powder coating not only enhances aesthetics but also provides extra protection against environmental factors.

For frames that need thermal breaks, an insulation layer is added prior to coating. This additional step helps improve the energy efficiency of the windows and doors.

Packaging and Distribution

The final steps involve using advanced packing machinery to wrap and protect the aluminium frames. They’re then placed on special stillages, ready for storage or shipment. Careful packaging ensures they arrive at their final destination without damage, maintaining the high quality expected.

By employing these advanced manufacturing techniques, aluminium windows and doors emerge as strong, durable products that enhance both the appearance and performance of your home.

The Manufacturing Process Enhance the Durability of Aluminium Windows and Doors

The manufacturing process plays a crucial role in enhancing the durability of aluminium windows and doors. By utilizing advanced techniques, these structures are crafted to withstand the test of time and external pressures effectively.

1. Material Extrusion

The journey begins with the extrusion of aluminium, a process that involves shaping the metal using high pressure. This not only ensures uniformity but also enhances the structural integrity of the final product. The extruded aluminium is significantly resistant to physical impacts, offering better protection for your home.

2. Precision Bending

Aluminium is then carefully bent to create frames and sashes. This precision bending contributes to maintaining the windows and doors’ shapes, minimizing the risk of warping. As a result, these products retain their original form even under stress and adverse weather conditions.

3. Resistance to Deformation

Aluminium windows and doors are engineered to be less prone to twisting and cracking. The manufacturing techniques employed prevent deformation and elongate the lifespan of your installations, ensuring continuous functionality and aesthetic appeal.

Such meticulous manufacturing processes not only boost durability but also offer peace of mind, knowing that these windows and doors are designed to perform reliably for years.

Understanding the Aluminium Extrusion Process for Windows and Doors

Extruding aluminium is a critical step in crafting high-quality windows and doors. Let’s break down this fascinating process:

  1. Starting with the Billet: It all begins with a raw aluminium piece known as a billet. This solid cylinder of aluminium acts as the foundation for the extrusion.
  2. Heating Things Up: The billet is heated to a specific high temperature, making it malleable enough for shaping without risking structural integrity.
  3. Extrusion Press: Once heated, the billet is forced through a machine known as an extrusion press. This powerful machine pushes the softened aluminium through a custom-designed die.
  4. Shaping the Aluminium: The die shapes the aluminium into a long, consistent profile that will eventually form the components of a window or door frame. This process is precise, allowing for intricate designs to be achieved with consistency.
  5. Ensuring Strength and Durability: After extrusion, the newly formed aluminium profiles are subjected to several tests and treatments. These include cooling, straightening, and age-hardening to ensure the material possesses the desired strength and durability for lasting performance.
  6. Final Adjustments: Finally, these profiles are cut, drilled, or otherwise modified to fit specific designs and measurements, ready to be assembled into robust window and door frames.

This high-tech process results in aluminium frames known for their exceptional strength and durability, offering an ideal blend of form and function for modern architectural needs.

The Powder Coating Process for Aluminium Frames

The powder coating process for aluminium frames is a methodical series of steps that ensures a durable and high-quality finish. Let’s walk through how it all works:

  1. Surface Preparation:
    • First, the aluminium frames undergo thorough cleaning. This step is crucial to remove any contaminants, such as dirt or oils, which could interfere with adhesion.
    • Often, frames are also treated to enhance their surface properties and ensure the powder coat adheres properly.
  2. Application of Powder Coat:
    • The frames are then moved into a specialized spraying booth. Here, charged particles of powder paint are evenly sprayed onto the frame’s surface.
    • This electrostatic process ensures that the powder sticks uniformly, covering even the most intricate areas.
  3. Curing Process:
    • After coating, the frames are placed into a dedicated curing oven. At elevated temperatures, the powder melts and forms a smooth, hard layer.
    • This stage solidifies the finish, providing not only aesthetic appeal but also long-term durability and resistance to chipping and fading.

Steps to Prepare Aluminium Frames for Painting

  1. Treatment and Cleaning: Begin by meticulously treating and cleaning the aluminium frames. This crucial step ensures that any dirt, grease, or oxidation is removed, which is essential for achieving a smooth and even paint application.
  2. Preparation for Coating: Once the frames are spotless, prepare them for the powder coating process. This involves ensuring the profiles are free of any moisture or contaminants that can affect adhesion.
  3. Powder Coating: Place the cleaned frames in a specialised booth designed for powder coating. In this environment, an electrostatic gun applies a fine powder to the frames, which adheres evenly across the surface.
  4. Curing: Finally, transfer the coated frames into specialist ovens. The heat from the ovens causes the powder to melt and fuse into a durable, uniform finish that enhances both the appearance and longevity of the frames.

Braam and his team provided fast and professional service! Very friendly and delivers quality work! Will recommend them to anyone!

Best service, price and quality of workmanship. Braam and his team went the extra mile for us. Would definitely recommend them!

Great service from this company. The staff is always friendly and willing to help with anything. Prices are fair. Thank you for my beautiful windows and doors. Your service is HIGHLY recommended.

I would most definitely recommend Braam and Cassie at Alu Door & Window Centre. They most certainly go above and beyond for their customers, helping to ensure their customers are always happy. Braam and Cassie always meet deadlines, help customers in the fastest way possible and are reasonably priced!

Thank you for our window, we are satisfied with the service and the installation. The experience was only a pleasure and the staff are professional and informing. We can recommend you to anyone.

Found their advert on Facebook and sent a watsapp message with my enquiry. Within an hour, I received a call to inform me they would be coming through to take measurements. I received the quote later that afternoon and was surprised that they beat every other glass company with their pricing.

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